The lubricating oil filling machine presses the "fast forward button" for the production speed
In this era of rapid technological development, the application of automation technology is more and more extensive and mature, and the production speed is getting faster and faster. Many automation equipment is applied to each station of the production line. In fact, the lubricating oil filling machine has been widely used in the process of the lubricating oil industry due to the characteristics of fast filling, quantitative and high degree of automation.
Faced with the huge potential market and the general trend of consumption upgrade, the more people who own cars, the more demand for lubricants. Data show that in 2018, the number of lubricant transactions in China increased by 13% year-on-year. With the increase of consumers buying barreled lubricants, barreled lubricants have become a new driving force for car owners. The emergence of lubricating oil filling machines has increased the filling speed of barreled lubricating oil by several times. Industrial automated filling has followed the consumer’s purchase speed and has pressed the "fast forward button" for its output, which has promoted the increase in the barreled lubricating oil industry. Quality development.
1. The lubricating oil filling machine system can store 20 sets of formulas. After the first storage is completed, they can be called at any time during the subsequent production process, switching in one second, simple operation and very convenient;
2. The air washing function is added to the filling machine, which makes it very convenient to clean up the equipment when filling different oils;
3. This filling method and the material contact part are made of sanitary stainless steel 304. There is no pollution during the filling process. It is easy to change and clean each material. It is convenient to maintain and clean the equipment at the end of the filling in the workshop, which is much better than other filling methods. Especially for the filling of heavy-duty gear oils with large numbers and high viscosity, it is a common filling method in the lubricating oil industry at present.
4. We use sub-system power control and feeding to increase the filling speed; taking 1L as an example, the 4-head filling machine can reach 1000 barrels per hour per hour; while increasing the filling range, the filling method is adjusted to the measurement method. Improvements have been made to greatly improve the filling accuracy, with an error of less than 1‰.
5. The unique dual anti-drip of the filling head, the filling and unloading port design is fine, the stroke is short, and the filling speed and filling accuracy are also improved, ensuring that a drop of oil will not leak during the normal filling process.
6. Fast and slow dual-speed filling, full-speed filling at the beginning of filling, by changing the motor speed when it is about to reach the bottle mouth position, it can realize the alternation of fast and slow speeds, which has a very good effect in preventing bottle overflow.
8. Other manufacturers of flowmeters use pulse generators. The flowmeter sends out about 24-48 pulses per revolution, and has no anti-interference ability, which greatly affects the filling accuracy. Our filling machine uses a rotary encoder to count, and the flowmeter rotates. It sends out 100 pulses per week, which is twice the generator, with higher accuracy and anti-interference ability.
9. The filling head and the cylinder adopt a split mechanism, which can be disassembled separately, and the cylinder will not be damaged by liquid leakage.
10. Imported Airtac cylinders are durable, and other seals and other accessories use standard parts, which are easy to replace and maintain. The discharge port design avoids the phenomenon that small oil droplets splash and pollute the bottle mouth due to fast filling speed.
12. Electrical integration, supporting components are equipped with supporting equipment, imported components are directly supplied by the brand's agent, the brand guarantees the quality, and the whole machine is stable and reliable.
13. The filling adopts a motor lifting structure. When filling different specifications, the height of the filling head can be directly adjusted on the touch screen. It can be completed with one key, without manual repeated positioning and adjustment, which is more convenient.
14. The frequency conversion power of the conveyor belt is separated. The filling machine and the capping machine use separate frequency conversion power heads, which operate independently, and can be adjusted together on the host's touch screen without interfering with each other. The synchronization is more accurate and stable. The start and stop of the conveyor belt are buffered to ensure stable conveying and prevent bottle pouring and oil splashing.
As we all know, with the increase of car owners, domestic lubricating oil manufacturers have realized automated filling operations. The emergence of lubricating oil filling machines has not only improved the production efficiency of enterprises, but also realized large-scale, industrialized, and standardized filling. At the same time, it also helps companies save labor costs, ensures the accuracy and speed of lubricating oil filling, and accelerates the development of high-quality barrels of lubricating oil.
